so yesterday I had to hook up the solar panels, only thing I didn't like about these panels was there wasn't a lot of options for mounting them together except for the 2 sets of holes
So I went and picked up some bolts, a hinge and some screw plates. I also bought a switch
I used the screw plates to mount the panels together
I stood them up to see how well the angle was with them leaned up against the handle
I needed to mount the hinge so I drilled out the frame for mounting
and bolted down the hinge
I decided to mount the 12 volt plug in the side to make it more professional looking, so I drilled out a hole
and popped in the outlet
much better looking and water tight
I bought a switch to kill the radio from the battery when not in use. Like all of today's electronics, the radio will still drain the battery even when shut off
I drilled out a hole and mounted the switch
and ran the wires down below
I grabbed the current wiring set up, the bundle on the right with the red, yellow and blue is the power feed
ran the red and power side of the switch together and tied the negative side in with the yellow and blue bundle
already to rock and roll
next I drilled out a hole to feed the battery from the controller
ran some wires
and hooked them up to the output side of the charger, paying attention to the negative and positive terminals
I pulled in the slack to clean it up a little
next I had to wire up the panels
I ran the wiring under the wire bracket
and made sure to pay attention to the positive and negative again
got both sides hooked up
I had to wire them in parallel so I drilled out a hole in the frame to run the wires from one panel to another
stripped the wires
and connected all positives and all negatives together and ran out a single feed
I decided to hard wire the 12 volt terminal to the battery since the inverter already clamps to the posts, so I cut off the clamps
and wired everything up, at this point we were live except for the panels going to the charge controller
I mounted the panels to the bracket built into the handle
the handle collapses allowing the panels to lay flat
and standing
I decided I didn't like it mounted there because the bracket was kind of flimsy and I could just see it breaking, so I drilled out the handle which was more sturdy
and remounted the panels, I also liked that they stood up higher which allowed the panels bottom to rest right on the box and not just the edge
I hooked up the panels to the charge controller and we were producing energy
it is all complete
let's rock
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