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MATH HELP: Culvert pipe capacity in gpm
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earthenstead
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21 Apr ’14 - 6:35 pm
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I found http://www.engineeri.....d_478.html which provides tables and a formula. Unfortunately the table stops at a maximum pipe diameter of 36" and I don't understand the formula. I am looking at 42", 48", or 54" pipe. I am leaning towards 42". The pipe decline will be small so I was looking at the 1% table numbers which is 9700 gpm for 36" pipe.

 

While I calculated 2324 gpm for my stream at 7 feet wide, and 10 inches deep, I used a floating leaf on a short run. I am supposed to use a weighted float over a distance long enough for the float to reach full speed. I therefore need to assume a very large margin of error on that 2324 gpm figure. Additionally, while my test may have been the average of the stream, moss on the trees tell me it has gotten up to 3 feet deep and 20 to 30 feet wide in the past.

 

I am guesstimating based on the differences on the table that a 42" pipe should handle over 17700 gpm at a 1% decline, but I'd feel much better if I had the math to back it up.

 

Here are the pertinent facts and figures...

 

The formula

1 gal (US)/min = 6.30888x10-5 m3/s = 0.227 m3/h = 0.06309 dm3(liter)/s = 2.228x10-3 ft3/s = 0.1337 ft3/min = 0.8327 Imperial gal (UK)/min

 

The gpm table

Carrying Capacity of Sewer Pipe (gallons per minute)
Size of pipe (inches) Decline per 100 ft of pipe (ft)
1 2 3 6 9 12 24 36
3 13 19 23 32 40 46 64 79
4 27 38 47 66 81 93 131 163
6 75 105 129 183 224 258 364 450
8 153 211 265 375 460 527 750 923
9 205 290 355 503 617 712 1006 1240
10 267 378 463 655 803 926 1310 1613
12 422 596 730 1033 1273 1468 2076 2554
15 740 1021 1282 1818 2224 2464 3617 4467
18 1168 1651 2022 2860 3508 4045 5704 7047
24 2396 3387 4155 5874 7202 8303 11744 14466
27 4407 6211 7674 10883 13257 15344 21770 26622
30 5906 8352 10223 14298 17717 20204 28129 35513
36 9700 13769 16816 23760 29284 33722 47523 58406

The discharge rate is based on clean water and half filled pipes.

 

Full Flow Coefficient Values of Concrete Arch Pipe (Highlighted 42", 48", & 54")

Anyone able to help?

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K
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21 Apr ’14 - 6:49 pm
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let me look at this after dinner, If I have to I'll put my daughter on it, though it pains me to say that 

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earthenstead
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21 Apr ’14 - 6:59 pm
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Thanks

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gonna tap out on this one, we tried 3 different methods and got 5 different answers, hopefully some one smarter can answer it, I would just call the company you want to buy the culvert from, they should have the answer for you or refer the question back to the manufacturer who did the engineering for it

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earthenstead
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21 Apr ’14 - 9:44 pm
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Yes, I contacted the company already. They sent me a pdf which included the figures in the image above for arch pipe. They are the manufacturer. Much to my frustration, they said they don't know and that I should contact an engineer. That's not really an option. My budget is already inadequate, I need to find ways to spend less, not find ways to spend more.

 

The formula is from a website calling themselves an engineering toolbox. Their table appears to account for changes in velocity depending on slope and cubic area.

 

I've continued searching and found another site with 2 tools that you might think should help, but again, the numbers don't align.

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earthenstead
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22 Apr ’14 - 5:33 am
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Making progress. I found...

 

https://www.concrete-pipe.org/pdfdd/DD_11.pdf

 

Hydraulic Capacity of Culverts

 

The most widely accepted formula for evaluating the hydraulic capacity of non-pressure sewers is the Manning Formula. This formula is:
Q = 1.486/n x A x R2/3 x S1/2

 

Where:
Q = discharge in cubic feet per second
n = Manning’s roughness coefficient
A = cross-sectional area of flow in square feet
R = hydraulic radius in feet (equals the area of the flow divided by the wetted perimeter)
S = slope of pipe line in feet of vertical drop per foot of horizontal distance

 

So labeled as "Q" or as "C1", that tells me the resulting figures in the table below are in cubic feet per second...

Full Flow Coefficient Values
Concrete Arch Pipe
Pipe Size
R x S
(Inches)
Approximate
Equivalent
Circular
Diameter
(Inches)
A
Area
(Square
Feet)
R
Hydraulic
Radius
(Feet)
Value of C1 = 1.486/n x A x R2/3
n = 0.010 n = 0.011 n = 0.012 n = 0.013
315/16 x 511/8 42 8.8 0.80 1125 1023 938 866
36 x 581/2 48 11.4 0.90 1579 1435 1315 1214
40 x 65 54 14.3 1.01 2140 1945 1783 1646

 

 From there I was able to use this online calculator to convert everything into gallons per minute...

1125 (ft2/sec) = 504900 (gpm) 1023 (ft2/sec) = 459200 (gpm) 938 (ft2/sec) = 421000 (gpm) 866 (ft2/sec) = 388700 (gpm)
1579 (ft2/sec) = 7087000 (gpm) 1435 (ft2/sec) = 644100 (gpm) 1315 (ft2/sec) = 590200 (gpm) 1214 (ft2/sec) = 544900 (gpm)
2140 (ft2/sec) = 960500 (gpm) 1945 (ft2/sec) = 873000 (gpm) 1783 (ft2/sec) = 800300 (gpm) 1646 (ft2/sec) = 738800 (gpm)

 

Still not sure how to interpret "S = slope of pipe line in feet of vertical drop per foot of horizontal distance" and these numbers are way different than those in the first table of the first post which puzzles me. (Note: I believe these numbers are for full pipe capacity while the first table's numbers are for half capacity. That said, its still an enormous discrepancy.)

 

I found these too...

Manning's Formula for Gravity Flow

Manning's Roughness Coefficient

 

I also need a more reliable number for the average gpm of the stream where the driveway will cross. More and more I'm thinking 2324 gpm is inaccurate and way too low. I also need to take measurements of the potential volume of water at their highest and to get a much better idea of the natural slope leading up to where the driveway will intersect.

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22 Apr ’14 - 2:19 pm
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well based off this calculator

http://www.calctool......williams_g

I thought you had said in the past that the culvert was going to be 20 feet, so I input that and just a inch of drop and it's saying 

84.5 ft3/sec

I put that into this calc

http://www.convert-m.....ft3_s.html

and it's converting to 37960 gallon/min capacity for the pipe, as long as your estimate gallon per minute is somewhat close, it looks like the 42 is plenty capable of handling it, maybe take a couple of average time trials, let a bobber get to speed, mark the spot and then just walk along for a minute, mark that spot, then measure the length traveled then figure out a rough estimate volume, that's probably the closest you're going to be able to get 

bridge is still out of the question?

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earthenstead
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22 Apr ’14 - 6:15 pm
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You forgot to adjust the roughness coefficient from 140 to 100. That brings it down to 27119 gpm. Also, that Hazen-Williams calculator will output directly to gpm as an option in the drop down menu.

 

I've since done more reading and had not yet posted an update, but browsed several more formulas and read more about each. While the Manning formula is said in that pdf to be the industry standard, and that is backed up in that it is what was provided with the actual spec sheet from the manufacturer, it is a formula based on an open channel. So it is not a pipe calculation yet it is the pipe industry standard. The Hazen-Williams formula is based on pipe. That does suggest that it could be the better formula to go by.

 

Unfortunately, I've not been able to determine at what percentage of capacity either formula calculates for. While I have yet to grasp how it differs, reading I've done suggests that the water and flow will behave differently in a full pipe then a partial pipe. Pipe can be partial and full at the same time as well. There is a lot of dynamic and seemingly chaotic variation discussed by the different formulas, and in my own perception as I delve further into the topic.

 

I noticed another contradiction which I have not yet seen discussed which is that steeper pipe drop appears to consistently described as increasing velocity. But at say 70% capacity, if the pipe angle is steep enough for the bottom lip of the opening to be as high or higher than the top lip of the exit, it adds turbulence which subsequently slows the velocity.

 

View post on imgur.com

 

 

Confusing? I've tried to state all this with clear language, but its all rather convoluted.

 

Concerning the bridge, I just don't see how I could possibly afford that. I can do the 42" arch culvert for about $2000. Then there is the cost of the hired machinery, gravel, and possibly rip-rap and/or fill. That's probably another $2000 - $5000. Hopefully the fill can come from my property -- ideally the pond hole.

 

I imagine a bridge could cost $5000 - $7000 on its own. If I am to have a mobile home trucked in, whatever driveway I build, and whatever method of crossing the stream, it must be sturdy enough, and broad enough for that.

 

A bridge was what I had originally had in mind before deciding on a culvert and filling to elevation, but after I had priced the concrete and other costs, I began searching for a less expensive option.

 

Here is the video of a stone arch bridge that I had wanted to do for myself. The file appears to have gotten corrupted since I last watched it, but it is still watchable...

 

 

As for timing the stream, I don't think I can use the weighted float method. There are too many obstructions and shallow spots to get a good run. I think there is too much flow to use the bucket method. That leaves the weir method and meter method.

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